Pulling Tensions

The following recommendations are based on a study sponsored by the ICEA. These recommendations may be modified if experience and more exact information so indicate.

A. Maximum Pulling Tension on a Cable:

1. With pulling eye attached to copper conductors, the maximum pulling strain should not exceed 0.008 times cir-mil area.

2. With pulling attached to aluminum conductors, the maximum pulling strain should not exceed 0.006 times cir-mil area.

Tm = 0.008 x N x CM
where:
Tm = max tension, pounds
N = number of conductors
CM = cir-mil area of each conductor

3. With cable grip over lead sheath, the maximum pulling strain should not exceed 1500 lbs./sq. inch of lead sheath cross sectional area for commercial lead.

T = 4712t(D-t)
where:
t = sheath thickness, inches
D = overall diameter of cable, inches

4. With cable grip over non-leaded cable, the maximum pulling strain should not exceed 1000 pounds and may not exceed the maximum tension based on 0.008 or 0.006 x total conductor area.

5. When more than 3 conductors are pulled together, the maximum pulling tension should be reduced 20%.




B. Maximum Permissible Pulling Length:

Lm = (Tm ) / ( f x W)
where:
Lm = pulling length, feet (straight section)
Tm = maximum tension, pounds
W = weight of cable per foot, pounds
f = coefficient of friction (usually 0.5)


C. Pulling Tension Requirements in Ducts:

1. For straight duct sections, the pulling tension equals the length of duct multiplied by the weight per foot of cable and the coefficient of friction (paragraph B above).

2.

For curved sections, the multipliers given below shall be applied to the tension calculated for the straight section preceding the bend.

Bend Angle (in degrees) Multiplier*
15 1.14
30 1.30
45 1.48
60 1.70
75 1.94
90 2.20
105 2.50
120 2.86
*These are based on a coefficient of friction of 0.5 (for well constructed and well lubricated conditions).


3.

The maximum pulling tension in pounds shall not exceed the following factor times the radius of curvature of the bend expressed in feet.


Cable Type Factor
Low voltage 16 - 10 AWG 300
Low voltage 8 AWG & larger 500
5kV non-shielded 500
5kV - 35kV shielded 500
Interlocked Armor (all) 300


Return to Technical Papers